What is Industrial Robot
Industrial Robots is an automatically controlled, reprogrammable, multipurpose manipulator programmable in three or more axes, which can be either fixed in place or mobile for use in industrial automation. They can be programmed to perform dangerous, dirty and/or repetitive tasks with consistent precision and accuracy. Due to numerous advantages of Industrial robots , they are increasingly used in a variety of industries and applications. Most industrial robots work in auto assembly lines, putting cars together. Robots can do a lot of work more efficiently than human beings because they are so precise.
Advantages of Industrial Robots
Industrial robots are the oldest, biggest and most popular consumer of manufacturing industry . It’s evaluate that currently there are approximately three million industrial robots are put into service. They plays a crucial role in manufacturing process, as major essence activities are being handled by them.
1) Improved Quality
Industrial Robot reduced human errors , reducing raw material wastage, optimizing operational costs, and enhancing productivity etc are the root causes for the deprivation of manufacturer towards it.
Industrial Robot will be able to ensure consistency with mass production of manufactured products. It provide an almost 100% accuracy, thus improving the quality of the output, which in turn boost customer satisfaction.
2) Increased efficiency
Industrial robots can complete certain tasks faster and more efficiently than humans as they are designed and built to perform them with higher accuracy. This ultimately increase the efficiency of production lines.
3)Reduced Costs of Robotic devices
Robotic devices prices decreasing where as high labour cost induced, due to shortfall of skilled workers. According to McKinsey, the last 30 years have seen average robot prices fall by about half, while labour costs have increased.
Shortage of labour and increasing manufacturing requirements is driving the need and acceptance for industrial robots.Furthermore one robot can replace dozens of workers, factory owners save on employee wages also.
4) Simplified Industrial Robots Installation
The process of assembling, installing and maintaining robots are simplified due to advance technology in software and hardware.
Industrial robots can be lay out to carry out dangerous and repetitive chore with coherent efficiency and correctness. Thus it replaces unskilled workers by doing necessary jobs in hazardous environments .Thus workers will not be exposed to unstable and dangerous environments instead human workers works in safer areas where they can utilise their skill for better efficiency and productivity.
Exp-Industrial robots does welding with high persistence, speed, and precision where as it is highly dangerous to people as the process yield fumes that can arouse respiratory diseases and noise.
It provide minimizing workplace injuries and the harmful effect on the health of workers. Lowering the level of a hazard presented to employees on the job preserve company reputation and avoid potential legal liabilities.
6) Optimized Productivity
Robots never get sick or need to rest, neither get bored unlike humans, although they can work monotonously and displeasing without any problem.They operate at a constant optimal speed 24/7 without pauses. As a result, industrial robots produce more within a short time as compared with human workers.
The results of introducing industrial robots lead to higher profitability levels with lower cost by increasing the efficiency , reducing the resource and time required to complete it whereas achieving higher quality products.
8)Uses as marketing tool
Uses of industrial robots worked as marketing tool to attract customer and boosting company brand image.
Industrial robots are very flexible. It can be programmed to support the movement with multiple degrees of freedom thus quite flexible. Industrial robots could be easily customize to perform complex tasks in a particular production line especially in the area of automotive and aerospace.
Robots neither demand breaks, vacation time or leave early ,unexpected emergencies and relaxed timing nor feel stressed out and start running slower. Robots can work all the time, and this speeds up production.
Industrial robots are always doing what they’re supposed to do. Robots never need to divide their attention between a multitude of things. Their work is never contingent on the work of other people.
11)Reduced Labor Costs
The cost of having a person having multiple skill in manufacturing operations is often more expensive than robot. Thus ultimately industrial robots reduces the cost of labour.
Thus Advantages of Industrial Robots in manufacturing industry are endless.
Advantages of Industrial Robots shown by following application in manufacturing industry
v)pick and place
vi)for printed circuit boards
vii)packaging and labelling
x)assistance in material handling and testing
Advantages of Industrial Robots
By Research Report
Worldwide sales of industrial robots hit record highs in 2017 and is predicted to hike by at least 15 percent on average per year until 2020. Industrial robots market is worth 35 billions dollars and is about to reach 90 billions dollars in 2022. According to the Robotic Industries Association, more than 250,000 industrial robots had been set up in the United States alone.
1)Sales of industrial robots grow 7.2% in first half of 2019.
2)The largest driver of the year-to-date growth of industrial robots was an 83% increase in units ordered by automotive OEMs, according to the RIA. Other industries that saw increases include:
- Semiconductor and electronics (12%)
- Life sciences (8%)
- Food and consumer goods (3%)
3)The industrial robotics market(IRM) was valued at USD 18.05 billion in 2018 and is expected to reach USD 37.75 billion by 2024, at a CAGR of 12.15% over the forecast period (2019 – 2024).
4)The chart below outline the growth rates of industrial robots for each industry.
Robot use continues to grow, which is helping make U.S. companies more competitive and leading to new job growth,” said A3 President Jeff Burnstein. “We are currently experiencing the greatest period of robot expansion in history – over 180,000 robots have been shipped to American companies since 2010, and more than 1.2 million new manufacturing jobs have been created during this time.”
5)The industrial robotics market size (including the prices of peripherals, software, and system engineering) is expected to grow from USD 48.7 billion in 2019 to USD 75.6 billion by 2024 according to Industrial Robotics Market .
6)According to a recent PwC report, more than half (59%) of manufacturers are already using some form of robotics technology or Industrial Robots.
7)According to the International Federation of Robotics (IFR), China has had the most industrial robots in operation globally since 2016. By 2020, China is expected to produce 150,000 industrial robot units and have 950,300 industrial robots in operation.however, despite China having the most industrial robots in the world, its robot density is below the global average, with only 68 units per 10,000 workers in 2016.
Thus from above research report and application of industrial robots worldwide in manufacturing industry shown the Advantages of Industrial robots.
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